Industrial Process Automation Training Course

This course provides participants with a comprehensive understanding of industrial process automation, focusing on the integration of hardware, software, and control systems to optimize industrial operations. Participants will gain practical knowledge of programmable logic controllers (PLCs), human-machine interfaces (HMIs), SCADA systems, sensors, actuators, and industrial communication protocols. The training emphasizes real-world applications in manufacturing, chemical, pharmaceutical, and process industries, preparing participants to design, implement, and troubleshoot automated systems efficiently.

  • Date:07/16/2026 09:21 AM
  • Location To Be Announced
 

Description

This course provides participants with a comprehensive understanding of industrial process automation, focusing on the integration of hardware, software, and control systems to optimize industrial operations. Participants will gain practical knowledge of programmable logic controllers (PLCs), human-machine interfaces (HMIs), SCADA systems, sensors, actuators, and industrial communication protocols. The training emphasizes real-world applications in manufacturing, chemical, pharmaceutical, and process industries, preparing participants to design, implement, and troubleshoot automated systems efficiently.

This course is ideal for engineers, technicians, process operators, and professionals involved in industrial automation, control systems, and operational efficiency improvement.

Course Objectives:

By the end of this training, participants will be able to:

  1. Understand the fundamental principles and components of industrial process automation.

  2. Design and implement PLC-based automation systems for various industrial processes.

  3. Configure and utilize HMIs for effective human-machine interaction.

  4. Integrate SCADA systems for centralized process monitoring and control.

  5. Apply sensors, actuators, and control devices in industrial automation systems.

  6. Use industrial communication protocols (Modbus, Profibus, Ethernet/IP, etc.) for seamless system integration.

  7. Troubleshoot and maintain automated industrial systems for optimal performance.

  8. Improve operational efficiency, safety, and productivity through automation.

Course Outline:

Module 1: Introduction to Industrial Process Automation

  • Overview of industrial automation and its importance

  • Key concepts: Control systems, feedback loops, automation hierarchy

  • Types of automation: Fixed, programmable, flexible

  • Benefits and challenges of automation

Module 2: Industrial Control Systems

  • Basic components: Sensors, actuators, controllers

  • Open-loop vs. closed-loop control systems

  • Process variables: Pressure, temperature, flow, level

  • Signal conditioning and instrumentation basics

Module 3: Programmable Logic Controllers (PLCs)

  • Introduction to PLCs and their applications

  • PLC hardware and architecture

  • PLC programming languages: Ladder logic, Function Block Diagram (FBD), Structured Text

  • PLC input/output configuration and wiring

  • Hands-on PLC programming exercises

Module 4: Human-Machine Interface (HMI)

  • HMI concepts and role in automation

  • Designing and configuring HMIs

  • Visualization of process data

  • Alarm management and control operations

Module 5: Supervisory Control and Data Acquisition (SCADA)

  • Introduction to SCADA systems

  • SCADA architecture and components

  • Data acquisition, monitoring, and reporting

  • Integration with PLCs and HMIs

Module 6: Industrial Networks and Communication Protocols

  • Overview of industrial networking

  • Common protocols: Modbus, Profibus, EtherNet/IP, OPC

  • Device networking and communication setup

  • Troubleshooting communication issues

Module 7: Sensors and Actuators in Automation

  • Types of sensors and their applications

  • Actuator types and selection criteria

  • Sensor-actuator integration into control loops

  • Signal transmission and calibration

Module 8: Automation System Design and Troubleshooting

  • Process automation project lifecycle

  • System design and documentation

  • Troubleshooting techniques and preventive maintenance

  • Case studies of industrial automation applications

Module 9: Safety, Standards, and Best Practices

  • Safety in automated industrial environments

  • International standards (IEC, ANSI, ISO)

  • Risk assessment and mitigation in automated processes

  • Best practices for system reliability and efficiency

Learning Outcomes:

After completing the course, participants will be able to:

  1. Apply industrial automation principles to optimize production processes.

  2. Program and configure PLCs for controlling industrial operations.

  3. Design intuitive HMIs for real-time monitoring and control.

  4. Implement SCADA systems for centralized industrial process management.

  5. Integrate sensors, actuators, and communication protocols into automation systems.

  6. Diagnose and troubleshoot issues in automated systems effectively.

  7. Ensure automation systems meet safety standards and operational best practices.

  8. Improve productivity, efficiency, and reliability of industrial operations through automation.